From 8 Hours to 15 Minutes: Production Reporting Automation
The Problem
A mid-size manufacturing company with 50+ employees was spending 8 hours every week compiling production reports. The process involved manually collecting data from 5 different Excel files, copying and pasting into a master spreadsheet, running calculations, formatting reports, and emailing to stakeholders.
The process was error-prone. Data entry mistakes were common, formulas broke when files changed, and the person doing the reports dreaded Friday afternoons.
The Solution
I built an automated Excel VBA system that handles the entire reporting process:
- •Automated Data Collection: VBA script automatically opens all 5 source files, extracts data, and consolidates into master file
- •Error-Proof Calculations: All formulas are locked and validated. Data validation prevents entry errors
- •One-Click Report Generation: Single button click generates formatted reports with charts and summaries
- •Automated Distribution: Reports automatically email to management team with formatted PDF attachments
Technologies: Excel VBA, Access database, Outlook automation | Timeline: 4 weeks
The Results
The reporting process that used to take 8 hours now takes 15 minutes. That's a 98% time reduction. More importantly: zero errors, faster decisions, and scalable to handle 10x more data.
ROI: Project cost $4,500. Annual savings: $15,000. Payback: 3.6 months
"We went from dreading Friday reports to having them done automatically. Robert built exactly what we needed, and it works perfectly every week. Best investment we've made this year."
– Operations Manager, Manufacturing Company
